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As noted in the Chairman’s
statement, 2009 was another
very good year for Bisichi.
Black Wattle our direct mining
subsidiary, continued to mine
opencast. This together with
our fixed price export contract,
contributed strongly to Black
Wattle’s profitability. Although
2010 has brought its challenges,
with the strong South African
Rand and lower market prices,
we will continue to see the
benefit of Black Wattle’s opencast
and expanded washing plant
operation, in our increased
cost competitiveness.
Production
Production at Black Wattle continued
strongly in 2009 with total run of
mine production of 1.33 million
metric tonnes for the year
(2008: 1.31 million metric tonnes).
As noted in the Chairman’s statement,
Black Wattle’s remaining open cast
permissions were granted in
February 2010. This represents an
important landmark in the mine’s
development and, going forward,
gives Black Wattle the ability to
mine strategically and more flexibly
its remaining reserves.
During 2009, Black Wattle started
buying in high quality coal from
nearby reserves. These buy-in coal
opportunities are increasing in
number and give Black Wattle the
opportunity to blend purchased
coal with our own opencast coal
thereby increasing overall production
and extending the life of mine.
Black Wattle will be looking at
taking further advantage of these
opportunities in 2010.
We are pleased to report that the
expansion of the washing plant was
completed in 2009. The benefits of
this expansion include the following:
- Increased washing plant capacity
from 130,000 to 170,000 metric
tonnes per month.
- An ability to wash a larger variety
of products to the qualities
required by the market.
- Improved Yields through washing
each product size fraction at its
ideal parameters.
Markets
2009 saw coal prices tumble after
one of the most volatile periods in
decades in the international coal
market. At the peak, in August 2008,
the average weekly price of Free on
Board (FOB) Coal from Richards
Bay Coal Terminal (API4) stood at
over US$180.00 per metric tonne.
By the beginning of 2009, the API4
price had fallen to US$75.00 per
metric tonne and reached a low of
just below US$60.00 per metric
tonne by the end of the first half of
2009. At the same time, the South
African Rand appreciated by over
21% against the US Dollar.
Fortunately, the bulk of our export
volumes were protected from this
collapse in coal price by our fixed
price export contract, which came
to an end in the last quarter 2009.
In October 2009, we took advantage
of the higher forward prices offered
on the market and secured a new
three year fixed price export contract
for 300,000 metric tonnes per annum.
The downturn in international coal
prices began to reflect in domestic
prices in the second half of 2009 and
resulted in a reduction in prices in
all our domestic steam coal markets.
Our ability to diversify further our
product as a result of our expanded
washing plant will give us the
opportunity to look at new markets
for our product. Throughout 2010
we will aim to sell to markets which
give the highest return.
In 2009, we completed an upgrade
to our siding by installing a third rail
line. This additional capacity will be
utilised to meet the increased
production for both our export and
domestic rail markets.
Health, Safety & Environment
(HSE)
Black Wattle is committed to
creating a safe and healthy working
environment for its employees and the
health and safety of our employees is
of the utmost importance. In addition
to the required personnel
appointments and assignment of direct
health and safety responsibilities on
the mine, a system of Hazard
Identification and Risk Assessments
has been designed, implemented
and maintained at Black Wattle.
Health and Safety training is
conducted on an ongoing basis.
Supervisors and about 85 percent
of employees to date have received
training in hazard identification and
risk assessment in their work areas.
A medical surveillance system is also
in place which provides management
with information used in determining
measures to eliminate, control and
minimalise employee health risks
and hazards and all Occupational
Health hazards are monitored on
an ongoing basis.
Various systems to enhance the
current HSE strategy have been
introduced as follows:
- In order to improve hazard
identification before the commencing
of tasks, mini risk assessment
booklets have been distributed to
all mine employees and long term
contractors on the mine.
- In order to improve the current
reporting practice of incidents
on the mine, initial reporting of
incidents booklets were handed out
to all employees and contractors.
- In order to capture and record
investigation findings from
incidents, an incident recording
sheet was introduced to line
management and contractors.
- Hazard Identification and Risk
Assessment training was given
to all levels of employees, line
management, Head of Departments,
contractor representatives and
contractor employees.
- A HSE ’contractor pack’ was
introduced for all contractors
working on Black Wattle.
- A weekly labour return form was
introduced for all contractors.
- A Plan, Do, Review system for
all Heads of Department was
introduced to encourage
managers to take ownership
of HSE matters.
- In order to control jobs effectively
over weekends that require
additional risk assessments to safely
perform tasks, a weekend work
register was introduced on the mine.
HSE performance in 2009:
- Black Wattle had a 70 percent
reduction in the Lost Time Injury
Frequency Rate compared to
2008.
- No new cases of Occupational
Diseases Certified were recorded
- Zero cases for the Compensation
for Occupational Diseases were
submitted
- Zero machines operating at Black
Wattle exceeded the regulatory
level of 110dB.
Environment Management
Programme
Under the terms of the mine’s
Environmental Management
Programme approved by the DMR,
Black Wattle undertakes a host of
environmental protection activities
to ensure that the approved
Environmental Management Plan
is fully implemented. In addition to
these routine activities, Black Wattle
regularly carries out environmental
monitoring activities on and around
the mine, including evaluation of
ground water quality, air quality,
noise and lighting levels, ground
vibrations, air blast monitoring, and
assessment of visual impacts.
Black Wattle Colliery has improved its
water management tremendously by
erecting a new pollution control dam
as well as upgrading existing dams
in consultation with the Department
of Water Affairs and Forestry.
An area of 26 hectares at the
opencast was also rehabilitated.
Black Wattle Colliery Social
and Labour Plan progress
(SLP)
Black Wattle Colliery is committed to
true transformation and empowerment
within the company as well as poverty
eradication within the surrounding
and labour providing communities.
Black Wattle is committed to providing
opportunities for the sustainable
socio-economic development of
the company’s stakeholders:
- Employees and their families,
through Skills Development,
Education Development,
Human Resource Development,
Empowerment and Progression
Programmes.
- Surrounding and Labour
sending communities, through
Local Economic Development,
Rural and Community Development,
Housing and Living Condition,
Enterprise Development and
Procurement programmes.
- Empowerment partners, through
Broad-Based Black Economic
Empowerment (BBBEE) and
Joint Ventures with Historically
Disadvantaged South African
(HDSA) new mining entrants
and enterprises.
- The Company, through ongoing
consultation with stakeholders to
develop strong company-employee
relationships, strong companycommunity
relationships and
strong company-HDSA enterprise
relationships.
The key focus areas in terms of the
detailed SLP programmes were
updated as follows:
- New implementation action plans,
projects, targets and budgets
were established through regular
workshops with all stakeholders.
- A comprehensive desktop
socio-economic assessment
was undertaken on baseline
data of the Steve Tshwete Local
Municipality (STLM) and Nkangala
District Municipality (NDM).
- The current Black Wattle Colliery
Local Economic Development
(LED) programmes were upgraded,
and new LED projects were
selected in consultation with the
key stakeholders from the STLM.
- An appropriate forum was
established on the mine and
a process initiated for the
consultation, empowerment and
participation of the employee
representatives in the Black
Wattle Colliery SLP process.
Procurement
In compliance with the Mining Charter
and the Mineral and Petroleum
Resource Development Act, Black
Wattle has implemented a BEEfocussed
procurement policy which
strongly encourages our suppliers
to establish and maintain BEE
credentials. At present, BEE
companies provide approximately
68 percent of Black Wattle’s
equipment and services. We closely
monitor our monthly expenditure and
welcome potential BEE suppliers to
compete for equipment and service
contracts at Black Wattle. Black
Wattle also sells much of its coal
products to empowered companies
as evidenced by our long term sales
agreement with a BEE company for
the purchase of our discard product
which is then sold to the national
power utility Eskom.
Employment Equity
Black Wattle is committed to achieving
the goals of the Employment Equity
Act and is pleased to report the
following:
- Black Wattle Colliery has exceeded
the 10 percent woman in
management and core mining target.
- Black Wattle Colliery has achieved
17.4 percent woman in middle to
top management.
- Black Wattle Colliery has achieved
17.3 percent woman in core mining.
- 93 percent of the woman at Black
Wattle Colliery are HDSA females.
- Black Wattle Colliery has achieved
a 43.5 percent participation level
of HDSA’s in overall management.
Prospects
With the timely expansion of our
washing plant, the approval of all
remaining opencast permissions
and the commencement of buy-in
coal, the group’s position to manage
Black Wattle’s productivity and
markets has never been stronger.
Developing mines can struggle
because of lack of finance, rail
capacity and markets whereas our
profitability over the last two years
is a direct result of having a fully
operational mine with existing
infrastructure and markets in place.
Going forward, I am confident that
2010 should be another successful
year for our South African operations.
 Andrew Heller
Managing Director
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